Process Flow
Chart of Enzyme Washing:
Loading of garments
↓
De-sizing
↓
Rinse (Two times)
↓
Addition of enzyme
↓
Adjusting PH for Acid Cellulose
or enzyme (4.5-5.5) by adding Acetic acid (CH3COOH).
↓
Required temperature kept for different
enzyme
↓
Tumbling for 30-60 minutes (depending
on shade)
↓
Rinse (two times)
↓
Softening
↓
Extracting
↓
Drying
|
SL/No.
|
Process
|
Procedure
|
|
01
|
Loading of garments
|
At first, required
amount of garments are loaded in the machine.
|
|
02
|
De-sizing
|
Garments are
de-sized here by using de-sized chemical.
|
|
03
|
Rinse (Two times)
|
After completing
de-size process, garments must be rinsed two times to remove size material
from the garments.
|
|
04
|
Addition of enzyme
|
Here, the required
amount of enzyme (Acid or neutral enzyme) should be added by following M: L
ratio.
|
|
05
|
Adjusting PH for Acid Cellulose
or enzyme (4.5-5.5) by adding Acetic acid (CH3COOH).
|
If acid enzyme is
added in the machine, then PH should be adjusted here in the required
range (4.5-5.5) by adding acetic acid (CH3COOH).
|
|
06
|
Required temperature
kept for different enzyme
|
Here, required
temperature should be maintained for different enzyme.
|
|
07
|
Tumbling for 30-60 minutes
|
Garments are tumbled
here for 30-60 minutes which is depends on the shade.
|
|
08
|
Rinse (two times)
|
Here, the garments
are rinsed for two times to remove starch from the garments.
|
|
09
|
Softening
|
Garments have
produced soft effect here by using softening chemical (Anti ozone softener).
|
|
10
|
Extracting
|
After completing all
the above processes, the garments are extracted here and send to the drying
section.
|
|
11
|
Drying
|
Finally all the
garments are dried here by using gas dryer or steam dryer(depending on the
shade)
|
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